LCM Salt-Bath Continous Vulcanizing Line
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Composition of equipment for salt-bath system:
1. Salt-bath dissolving tank.
2. Vulcanizing tank.
3. Staged cleaning and cooling water tank.
4. Cleaning water collection and treatment tank.
1 for an excellent heat exchanging performance of vulcanizing saltbath, rubber shaped materials can be fully and uniformly
Vulcanized on the entire section.
2 rubber shaped materials soaked in the high-density slat bath can endure uniform strain during vulcanization, and the distortion
For vulcanization is extremely small.
3. Saltbath can avoid the formation of vulcanized areas on rubber surface, rubber treated with LCM technique is provided with good mechanical performance.
4 rubber surface with saltbath vulcanization is smooth and limited in micropores.
5 the reinforced matters (if any) inside the rubber shaped materials shall not be affected by vulcanization.
Compared with other rubber vulcanizing techniques, the following features of the saltbath system can directly or undirectly help cut down the production cost of rubber shaped materials.
1 simple operation.
2 no need to add special chemical additives required by such as UHF technique
3 sectional design can be treated simpler and thinner for rubber shaped materials.
4 the equippment of LCM system is shorter in length than microwave vulcanizing system at the same vulcanizing speed. The output of saltbath vulcanizing syste is higher than microwave line.
5 low consumption of energy sources. When natural gas or coal gas is used as the main heating source., the cost for energy source is especially low.
6the major substance is waste gas and solid contaminant, as rubber is fully soaked into the saltbath, , there is limited gas with thrilling smell.
7 the cleaning water reclaiming and filtering system have solved the problems with recovery and recycled use of vulcanizing salt. Which have fundamentally eliminated the pollution to environments.