Dispersion Mixer Rubber Kneader

• After-sales Service: 1 Year
• Warranty: 1 Year
• Control Type: PLC
• Model NO.: 35L-300L
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Suitable Materials: Rubber , Plastic
• Transport Package: Pallets
• Specification: 5L-300L
• Trademark: biz
• Origin: China.
• HS Code: 84778000
• Production Capacity: 50sets

Product Description

 

One: Machine advantage

1. The main electrical parts are well-known brands in China or designated brands for customers.
2. Main cylinder solenoid valve: famous brand in China or designated brand for customers
3. Hard face gear reducer, compact structure, low noise, high efficiency, long service life.
4. The mixing shaft is made of nickel-chromium alloy steel, and special imported wear-resistant welding rod is added to the easy wear part, and then plated with hard chromium to make it more durable.
5. The main body of the mixing tank is welded with wear-resistant alloy steel, processed by heat treatment, and then plated with hard chromium.
6. The sidewall leakproof device is made of high-tech material, epoxy glass cloth high pressure die casting, which is characterized by: easy to wear and easy to maintain.
7. The pressure cover adopts M-type structure, so that the rubber mix is more uniform and thorough.
8. The controller panel is equipped with the main motor ammeter. In normal operation, when the pressure of the mixing tank is too large and the current exceeds the set value, the terminal contactor can adjust the lifting of the pressure cover accordingly through the solenoid valve to relieve the pressure in the tank.
9. The center circle of the mixing chamber is increased, the cylinder diameter is increased, the reducer is increased, the

Two: General condition

1. Power: voltage 380V,50Hz >=120kw
2. Compressed air: 6-8kg/cm2 1.0cbm/min

Three: Mechanical structure description

(1) Mechanical body

1. Base frame: welded with I-beam and steel plate, processed.
2. Mixing room: The middle groove is welded with wear-resistant alloy steel, designed with water jacket for heating and cooling water, and the side wall is welded with wear-resistant alloy steel plate and processed.
3. Mixing shaft: The shaft is made of 20crMo forging parts, and the blades are made of 20crMo precision casting and welding. The shaft and blades are hollow and can pass cooling water and steam.
4. Bearing seat: Use ZG20 cast steel. Are processed, bearing using aligning bearings.
5. Leak-proof device: the side end of the stirring shaft is pressed by mechanical shaft seal, the material is high pressure epoxy glass cloth. The contact surface between the shaft side end and the shaft seal is wear-resistant, and the pressure cover is pressed by new type plate, the material is epoxy glass cloth.

(2) Pressurizing device

1. Pressure cover: made of wear-resistant alloy steel welded and processed, and designed with water jacket, can pass cooling water. Pressure is applied to the material in the mixing operation, and the cylinder is raised and lowered vertically.
2. Cylinder: adopts four-tie rod structure design, strong versatility, easy maintenance, sealing parts adopt foreign well-known brands.
3. Solenoid valve: Use well-known brands at home and abroad, long service life.

(3) Discharge device

1. Structure: Use worm wheel type structure to do mixing chamber tilting discharge.
2. Tilt Angle: 140°
3. Tilting motor: 3700W, brake + motor

(4) Transmission device

1. Main motor: 110kw, 6P AC
2. Belt wheel group: The drive of the main motor and the force shaft of the reducer is driven by the belt wheel group with safety coverage drive, and the use of extra-high quality rubber belt.
3. Reducer: The use of single output fully sealed, hard tooth surface precision grinding, model ZLY375.
4. Speed ratio gear: The front and rear mixing shaft uses a differential gear group with a closed safety cover.

(5) Piping

1. Air pressure piping: compressed air fittings (three-point combination and solenoid valve) and mechanical body piping.
2. Mixing chamber, rotating shaft, pressure cover for steam and water cooling pipe, inlet and outlet pipe size of 1½ inch.

(6) Electrical control box

1. Use floor type electrical control box.
2. The selection of electrical equipment and instrument control equipment meets the requirements of national standards.
3. Electrical control box designed and made according to customer requirements.
4. Automatic temperature setting, display and control.
5. There are prompt actions, various time Settings, temperature meters, galvanometers, alarms, etc.

Four : Main technical parameters

1	Mixing capacity	75L
2	Main motor	110KW 6P AC
3	Feeding method	front feeding and  rear feeding methods (according to buyer's demand)
4	Temperature control mode	steam heating or water cooling piping
5	Single mixing capacity	about 70-80kg/ pot (depending on the production process)
6	Mixing time	4-8 min/pan (depending on production process)
7	Mixing shaft speed	front/rear axle (can be changed according to buyer's demand)
8	Temperature control Temperature difference	±5^.

9	Gear box	ZLY375
10	Reducer gear width	input 110mm, output 140mm
11	Turnover Angle	140°
12	Master cylinder size	360×900
13	Machine size	3900x2900x3400
14	Machine weight (kg)	9500